The battery may be drained if you use the winch while the engine is not running. Keep wire rope straight to avoid kinking the wire rope. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. They are very popular and have been a default for 44 vehicles. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Do not continue use of the winch until the battery is completely run down. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Is the problem in the relay or in the motor. Click the green button to print the entire article.To print the original version of the document - click the blue one. How to Install a Badland ZXR 12000 Lb. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. It is relatively easy and manageable with the Badland Winches. Always wear good heavy-duty leather gloves when working the winch. It also comes with an adapter plate that anchors the winch to the trailer ball. Let's see what makes it such a great product. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Limitations apply. The winch still works, but all of the electronic components got corroded by moisture. Fingers may be caught and get pulled into fairlead or drum. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Due to continuing improvements, actual product may differ slightly from the product described herein. Prevent entanglement. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. This makes it ideal for outdoor use, especially in humid and rainy climates. If you are going to go cheap and Chinese consider running a Smittybilt winch. What is the Badland ZXR 12000 Lb Winch Best For? If you are looking at how to wire a badland 2500 pound winch? Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I need cable information to replace csble . No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Do not use the winch if the wire rope is frayed, kinked or damaged. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Badland ZXR 12000 Winch Wiring Diagram. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Do not use thinner/longer cables or link multiple cables together. I could try using a controller from another brand. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. This illustration shows a kink about to form. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. It is in the signature Mile Marker orange and black color. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Failure to follow all instructions may result in fire, serious injury and/or DEATH. The winch still runs. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. All the mounting hardware is included. Attach the Circuit Breaker to the Positive Terminal on the battery. Spooler would not engage after that it was just in free spool mode. I had the same problem with 12000lb. Keeping a constant focus is more critical. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Badland winches are known for durability, fair price, and easy maintenance. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Remote Control: 4. Do not try to guide wire rope. Heavy vehicles such as trucks can easily handle this much weight. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Do not operate the winch at extreme angles. Synthetic ropes are lighter and flexible than steel cables. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Install the winch using hardware specified on the specification chart. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. But it is super strong. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. You could lock it up to keep everything secure and cut a hole to run winch line out. View Available Parts. The book said relay. Check for voltage at armature port with Switch pressed. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Keeping a constant focus is more critical. 3491 Mission Oaks Blvd. Note: Check compatibility with your vehicle before purchasing. Please read our review on this wired remote switch. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Has anyone else been successful in finding replacement parts ? Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Do not route electrical cables near sharp edges or parts that will move or become hot. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. The Badland will be made in China using parts sourced horribly. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. To use the wired remote, attach the remote cable to the remote socket on the control box. A moment of inattention while operating winches may result in serious personal injury. The Winch terminals are color-coded. Do not power the hook all the way into the fairlead to prevent damage. You can increase the rope length and get more spools on your drum with its thin size. Wear restrictive hair covering to contain long hair. The controller box for my ATV harbor Freight winch got smashed. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored The wireless remote controller will act as a receiver for the wireless remote. Do not slide wire rope through hands, even with gloves on. Just have to look up or call customer service. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Insulate all exposed wiring and terminals after installation. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Always examine the working conditions of your winch before using it on the trail. I have a badlands 12000 lb capacity winch. Will sell for $280 firm! One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Do you know where I can purchase one? To operate the winch, plug the remote into the socket connector. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The first time was on warranty. Recovery Kit: 6. Drill holes appropriate for the hardware at the marked locations. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Do not use the winch even if minor damage appears. Copyright 2017 by Harbor Freight Tools. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. It is perfect for the Badland 2500 lb winch. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Some people are too busy knowing it all to ever learn anything. But this is a constant danger for all off-road drivers out there. To achieve the maximum amount of power, you need to make sure that the battery can keep up. They have made the installation relatively easy as compared to other competing models. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Put the vehicle's transmission in Neutral. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. I just bought another Bad Lands 2500 and replaced it on my Polaris. And a note from the lawyers: Products should always be used in accordance with the owners manual. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. This is the safety alert symbol. This does not influence the price or reviews. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Save my name, email, and website in this browser for the next time I comment. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. These winches weigh around 90 pounds. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Non-skid footwear is recommended. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Wear heavy-duty work gloves when handling the wire rope. Wiring a winch is often a fearful task. It has a powder coated finish in a semi-gloss black color. Do not use winch in overwind orientation. Wired Remote: 5. Replacement Parts in Stock. Do not loop the wire rope around object and hook onto itself. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Procedures not specifically explained in this manual must be performed only by a qualified technician. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Badland has invested a lot of thought into manufacturing this product. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Run winch with vehicle motor running. Disconnect the Pendant Controller when not in use. Keep this manual and the receipt in a safe and dry place for future reference. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Retails for 350 dollars plus tax. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com.